Author Topic: RL Project 1972 IH Scout II - Throttle Body Injection Conversion  (Read 1177 times)

Hoplee

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For little more than a handshake, I picked up a nigh-complete TBI setup off of an 89 camaro with a 305 motor. It's got a complete wiring harness, throttle body, etc. etc... With a little bit of help from an adapter plate, the throttle body will go on in place of my carburetor over the next several weeks.

Now, here's what has me stumped:

I have a points distributor, and the GM ECM is going to want the kind of signal that you get from an electronic ignition.

Is it pertronix time? Do I have the patience to adapt a Ford Duraspark for less money but more aspirin???

Tune in to find out!  ;)

My main resource here, just scroll down to distributor options for Holley with Points (Even though mine is actually a Prestolite with points and will be a little different!  ::)-->

http://www.binderplanet.com/forums/showthread.php?t=47254
« Last Edit: August 24, 2009, 08:29:11 PM by Hoplee »
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Hoplee

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Re: RL Project 1972 IH Scout II - Throttle Body Injection Conversion
« Reply #1 on: August 25, 2009, 11:13:22 PM »
here's my survey so far of the distributor/ignition parts I've got, but first, a scary picture:



~~~~INVENTORY~~~~


~~New Chrysler Magnetic Distributor Pickup

     - For converting original, IH distributors from points to electronic ignition, required for efficient operation of TBI conversion
    - As recomended by the BinderPlanet.com for converting a Holley Distributor from 'points style' to electronic style
     - I have a rarely seen points equipped Prestolite distributor, the only kind the gurus at BinderPlanet.com haven't ever seen or posted pictures of converting points to electronic.
    - at Autozone for 16 bucks or so. should've been 9.99 on Ebay
    - OEM spec for a 1977 Dodge D300 with a 440 v8
   

~~Original/Current Scout Distributor~~

     - International Harvester, 1972 ed. by Prestolite
     - points style distributor for v8 engines, NOT the infamous "gold box" stuff from the later Presto.
     - mechanical and vacuum advance
     - VERY similar to Holley in every way, from geometry to function. (Binderplanet.com conversion for Holley style distributor may work? ) 
     
-> Points to Electronic Conversion Notes
     - Mopar style pickup appears to mount in a location identical to the Holley conversion, favoring proper mechanical and vacuum advance function if required
     - From the pics of a Holley, it looks like I have less room vertically on the main shaft on mine for a ford style reluctor wheel, I dunno yet.
     - Holley Distributor conversion is able to slide ford style reluctor right over the cam used by the points and under the rotor button, no fuss, no muss, leaving the advance shaft and cam in there.
     - Appears that the cam (for the points) is pressed onto the advance shaft of the distributor on mine . Can it be pressed off and replaced with the Ford style reluctor fnordwheel?


~~"Small Cap" GM HEI Distributor~~

-> Larger style "8 pin" "SELECT" brand, GM style ignition module
     - Controls Fuel & Spark
     - 8th pin is a ground

-> base plate tweaked slightly towards module, down and away from cap.
It's probably how a little dust n' rust creeped inside...
-> rusty innards but shaft turns freely, rust may be causing slight
interference rubbing of reluctor, but would likely solve issue to rub
off the parts with a rag & carb cleaner, then turn it around a few times by hand
-> Favored for conversions b/c it allows GM HEI style ignition in cars with
limited space (LIKE MINE) by moving the coil to a manifold mounted bracket.
-> What does the big copper shield around the reluctor do???


~~"Large Cap" GM HEI Distributor~~

-> Smaller style "7 pin" GM ignition module,
     - Controls Fuel & Spark
     - module appears original and unmolested since the heat
transfer grease was clean & sticky.
     - has a painted yellow dot, which matches the dot on the
GM style coil I've got from the Chevy truck stuff

-> stationary GM reluctor wheel may be held in with bolts, probably requires main shaft removal to press off the central, rotating bits.
-> No copper shielding for reluctor
-> main shaft diameter measured just above rotor mounting plate is
0.490" or 12.4mm outside diameter


~~~~~A Vocabulary Rodeo with: Reluctors! ~~~~~

-->Electronic 'reluctor' sensors replaced points style ignitions in the mid 70s and are still in use on everything that isn't a brand new vehicle with some pretty demanding compression.
-->"Reluctor Sensors", or "Variable Reluctor Sensors" are magnetic or hall effect sensors used for counting engine revolutions and sending a signal to their electronic ignition modules.
-->Most reluctor sensors have what resembles a little metal paddle wheel mounted around the advance shaft of the distributor, near the top and just under the plastic rotor or 'button'. Next to it in the distributor should be the magnetic sensor, squarish and about the size of the end of your thumb
-->On Fords and Chryslers, a small magnetic pickup is mounted on a sheet metal bracket. Ideally it's placed just outside the reluctor / paddle wheel's arc of motion by an 0.008 or 0.010" gap, down in the body of the distributor itself.
-->Sends a voltage signal to the EST/Ignition Module whenever the "paddle" of a reluctor wheel rotates past the magnetic sensor's face. On a Ford v8 reluctor wheel, there are 8 paddles, one for each cylinder.
-->Usually two wires to EST/module
-->Ford/Chrysler style VR sensors: The magnetic sensor is stationary outside of rotating reluctor wheel. On a GM, the "paddle wheel" reluctor is stationary and the 'spinning-pointy-doughnut' or "SPD" shaped sensor is mounted within it.

~~Miscellaneous Notes & Issues~~

1) A majority of the remaining fuel/ignition conversion parts,
including the wiring harness and throttle body, are from an  1989ish
305 v8 Camaro.
2) The "Small Cap" is Camaro/305 and has a matching main engine ECM to
go with it, sitting in a box.
3) The "Large Cap" is Chevy Truck/350 and I also have a matching main
engine ECM to go with it. (same box).


~~Problems~~

1) How does a GM reluctor work???

2) Wouldl a 5.7L GM ECM have a sh*tfit trying to 'talk' to a 5.0L GM
module? harness? shoe on the other foot? etc.

3) I have a Chrysler magnetic pickup and I'm using a Ford reluctor wheel with a GM module + ECM...  :P


~~POLARITY REFERENCE~~

-> Ford Ford & Chrysler style reluctors and GM ignition modules

                       Positive (+)   Negative (-)
Ford, MSD   orange wire   violet wire
Chrysler     orange wire     black wire
GM HEI             white wire       green wire


~~REFERENCE LINKS~~


http://www.megamanual.com/ms2/GM_7pinHEI.htm

http://www.megamanual.com/ms2/pickups.htm

http://www.binderplanet.com/forums/showthread.php?t=48769
« Last Edit: August 26, 2009, 01:07:02 AM by Hoplee »
Credit belongs to the community. Responsibility belongs to the individual. FCT

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Hoplee

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Re: RL Project 1972 IH Scout II - Throttle Body Injection Conversion
« Reply #2 on: September 14, 2009, 06:14:49 PM »
International Harvester - Scout II
TBI Fuel & Spark Conversion

~~~ECM Pin-Out & Wiring Reference~~~
v9-14-09 by HOP

GM -7747 style ECM
-> Knock, EGR, VSS & A/C systems omitted
-> for Manual Transmission

FORMAT->
ECM Pin-Out / Wire Color (body&stripe) / Function
~
A&B ECM Plug

Side "A"

A1 / green&white / ECM signal to Pin "F" of GM Fuel Pump Relay
A5 / brown&white / positive 12V "Service Engine Soon" LED Indicator Light
A6 / pink&black / positive 12V switched from Bosch-style Ignition Relay
A8 / orange / ALDL diagnostic plug
A9 / white&black / ALDL diagnostic plug
A11 / purple / MAP sensor ground
A12 / black&white / main system ground, ties to D1 and chassis ground

Side "B"

B1 / orange / 12V fused from battery, ties to C16
B2 / tan&white / 'Fuel Pump On' signal from relay and pump behind 20A fuse
B3 / black&red / to HEI module on distributor
B5 / purple&white / to HEI module on distributor
B7 / yellow&red / knock sensor *to bypass, tie to C14, 5V reference

~

C&D ECM Plug

Side "C"

C3 / green&black / IAC, Idle Air Control Valve
C4 / light green&white / IAC valve
C5 / light blue&white / IAC valve
C6 / light blue&black / IAC valve
C9 / purple & white / Cranking signal to ECM from starter solenoid
C10 / yellow / CTS, Coolant Temperature Sender
C11 / light green / MAP sensor
C13 / dark blue&white / TPS, Throttle Position Sensor
C14 / gray / 5V reference
C16 / orange / fused 12V from battery, ties to B1

Side "D"

D1 / black&white / main system ground, ties to A12 and chassis ground
D2 / black / sensor ground, ties to chassis ground
D4 / white / to HEI module on distributor
D5 / tan &black / "EST Bypass", to HEI module on distributor
D6 / tan / O2 Sensor ground, ties to chassis ground
D7 / purple / O2 Sensor signal
D14 / green / Injector "B" ground signal
D16 / blue / Injector "A" ground signal
Credit belongs to the community. Responsibility belongs to the individual. FCT

GT= hoplee